Turn Your Classic Car Into Electric Vehicle

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Converting Your Classic Car Into Electric Vehicle For Cost Effective

It is wonderful news that vintage car owners in Dubai now have the option to convert their cars into electric vehicles at a reasonable cost. The price of this conversion depends on various factors such as the car’s make and model, battery and electric motor used, and complexity of the procedure. However, it is great to learn that Fuse, a Dubai-based company, can transform classic cars into eco-friendly and cost-effective electric vehicles for as low as AED 40,000.

The cost of the project is determined by the necessary modifications, with a simple vehicle conversion costing between AED 40,000 and 50,000, while a more extensive installation requiring 400 horsepower can cost up to AED 300,000. The company chose classic cars as they are easier to register in the UAE post-conversion.

Ref : Khaleej Times, Dubai (Daily News Paper)

Fuse, a company based in Dubai, offers a service that converts traditional cars into electric vehicles at a starting cost of AED 40,000. The price of the project depends on the extent of modifications needed, with a basic car conversion priced between AED 40,000 and 50,000. For a more complex installation requiring 400 horsepower, the total cost may reach up to AED 300,000.

Initially, the company focused on converting classic cars as they were easier to register in the UAE after the conversion. However, Fuse plans to expand into commercial and personal vehicles in the future. They are actively seeking investors to support their goal of expanding to other countries and promoting the use of electric vehicles. Fuse was founded by Dubai entrepreneur Salman Hussain and Mihai Stumbea in 2022.

Introduction for converting Classic Car into Electric Car :

converting Classic Car into Electric Car

As an environmentally-conscious individual, I have always been interested in electric cars. However, purchasing a brand new electric car can be expensive for some people. This is where electric car conversion comes in. It is a process whereby an existing gasoline-powered car is transformed into an electric vehicle. In this article, I will provide a comprehensive guide to electric car conversion.

What is Electric Car Conversion?

Electric car conversion, also known as EV conversion, is the process of converting a gasoline-powered car to an electric vehicle. This process involves replacing the internal combustion engine and other components with an electric motor, batteries, and other necessary components. The result is a car that runs on electricity instead of gasoline.

Types of Electric Car Conversion :

There are two types of electric car conversions: AC and DC conversions. AC conversions are more efficient and expensive, while DC conversions are less efficient and cheaper.

Advantages of Electric Car Conversion

One of the main advantages of electric car conversion is that it is environmentally-friendly. Electric cars have zero emissions, which means they do not contribute to air pollution. Additionally, electric cars are cheaper to maintain than gasoline-powered cars because they have fewer moving parts. Electric cars are also quieter and smoother to drive than gasoline-powered cars.

There are 7 Basic Steps Involved Converting Your Classic Car into Electric Vehicle

  1. The first step is to remove the internal combustion engine and other components.
  2. The second step is to install the electric motor and controller.
  3. The third step is to install the batteries.
  4. The fourth step is to install the charger.
  5. The fifth step is to install the cooling system.
  6. The sixth step is to install the power steering and brakes.
  7. The seventh and final step is to test the car.

The process of converting a Classic Car your into Electric vehicle

Planning:

Planning is an important phase in converting a classic car to electric vehicle since it allows you to choose the kind of electric motor and battery system, as well as the charging equipment and other components. During this stage, you must examine elements such as the car’s weight, intended usage, available money, and any other unique needs you may have.

While selecting on the type of electric motor and battery system to use, consider factors such as power output, efficiency, weight, and cost. You must also choose the type of charging equipment, such as the charging connector, charging speed, and charging location. Additional factors to consider are the wiring and electrical system, the cooling system, the battery management system, and any necessary safety measures.

This is also a good time to think about the sort of charger and charging station you’ll use, as well as any changes you’ll need to make to the charging system to fit the special needs of your electric classic car. You can guarantee that you have the proper components in place to create a safe, dependable, and efficient electric classic car by carefully planning the electric conversion procedure.

ALSO READ : The Benefits of Owning An Electric Car

Removal of the internal combustion engine and fuel system:

The removal of the internal combustion engine (ICE) and fuel system is a critical step in converting a historic car to an electric vehicle. The engine, gearbox, gasoline tank, and other necessary components are removed, and an electric motor and battery system are installed in their stead.

The first step is to drain the fuel and coolant from the automobile and unhook the battery. The ICE and transmission are then removed, as well as the gasoline tank, exhaust system, and other pertinent components. The removed components must be disposed of carefully and safely.

The wiring and piping that connected the fuel system and engine to the rest of the automobile will then be removed. This permits the electric motor, battery system, and other components that will make up the electric powertrain to be installed.

To ensure that the removal operation is conducted correctly, it is important to follow safety rules and regulations, as well as to use the proper tools and procedures. This will assist to avoid any damage to the vehicle or harm to the person performing the change.

When the ICE and fuel system have been removed, the vehicle is now ready for the next steps in the electric conversion operation, which include installing the electric motor, battery system, and other components.

The installation of the electric motor and drivetrain

Turn Your Classic Car Into Electric Vehicle

The installation of the electric motor and drivetrain is a vital step in the electric conversion process. The discarded internal combustion engine and transmission are replaced with an electric motor, gearbox, and other drivetrain components.

To install the electric motor and gearbox in the same location as the original engine, custom mounts and adapters are frequently employed. The electric motor is connected to the drive shaft, which drives the wheels.

Furthermore, the battery system and its management system must be correctly fitted to assure the vehicle’s safety and performance. Connecting the battery to the electric motor and charging system, as well as installing any necessary cooling systems and protective devices, are all part of this process.

This stage should be carried out by a qualified and informed electric car expert since it necessitates a high level of technical proficiency and a thorough understanding of the components involved. Poor electric motor and drivetrain installation may result in poor performance and possibly endanger the vehicle’s safety. Thanks to the successful installation of the electric motor and drivetrain, the automobile is now ready to be powered by electricity and used as an electric vehicle.

Battery installation:

The installation of batteries is a critical phase in the electric conversion process. The battery system is put in the vehicle, generally where the old petrol tank was. This keeps the vehicle’s weight distribution balanced while also allowing enough room for the battery system.

Typically, a battery system is made up of many battery modules that are linked together to form a bigger battery pack. To ensure the vehicle’s safety and performance, the battery pack is connected to the electric motor and charging system, and its management system must be appropriately fitted.

Once the battery system has been installed and correctly linked, it is critical to perform testing and inspections to ensure that it is operationally sound. This will help discover any potential problems before the car is utilized, as well as ensure that the battery system is safe and functional. Thanks to the successful installation of the battery system, the automobile is now fully prepared to be powered by electricity and used as an electric vehicle..

Wiring:

The battery, motor, and charging devices are all wired into the electrical system. The electrical system wiring is a critical component in the electric conversion process. Connecting and cabling the electrical system to the battery, motor, and charging equipment is required. To guarantee the effective operation of the vehicle and to avoid safety issues, the electrical system must be properly linked.

This stage needs a high level of technical proficiency as well as a thorough understanding of the components involved. The electric vehicle specialist must ensure that the wiring is properly installed, connected, and protected against damage or failure.

Wiring includes connecting the battery to the electric motor and charging system, as well as installing any necessary relays, fuses, and other safety devices. The wiring must also be connected to the vehicle’s existing electrical systems, such as the lights, gauges, and other electrical components.

Testing and tuning:

The converted vehicle is thoroughly tested and tuned to guarantee that it satisfies performance and safety requirements. A critical stage in the electric conversion process is testing and adjustment. The modified vehicle is tested and tuned to verify that it fulfills performance and safety requirements. This stage is required to guarantee that the vehicle is safe and efficient, and that it is ready to use.

Testing and tuning involves performing a variety of tests on the vehicle, such as electrical and performance testing, to ensure that everything is in working order. The electric vehicle specialist will inspect the performance of the electric motor, battery system, and charging system, as well as the electrical systems and components of the vehicle.

In order to maximize performance and economy, the vehicle’s software must also be correctly designed and optimized. This involves directing the power distribution and energy management of the battery system, as well as determining the maximum power, torque, and speed restrictions of the vehicle.

Before bringing the vehicle into service, it is essential to do testing and tune it to discover any potential problems. This ensures that the vehicle operates safely and effectively, as well as that it satisfies the appropriate performance criteria.

Certification:

The vehicle must be approved by the appropriate authorities, such as the Department of Transportation or the Environmental Protection Agency. The certification procedure is an important phase in the electric conversion process. To guarantee that the converted vehicle satisfies all essential safety and environmental criteria, it must be approved by the appropriate authorities.

Depending on the jurisdiction, this phase is submitting the vehicle for inspection and testing by the Department of Transportation or the Environmental Protection Agency. The authorities will inspect the vehicle to ensure that it complies with numerous rules, such as emissions standards, crash safety standards, and other performance and safety criteria.

Certification is required to guarantee that the vehicle is legally compliant and may be used safely on public roads. This certification procedure ensures that the vehicle satisfies the highest safety and environmental requirements, as well as that it is roadworthy and ready for usage.

Because the certification process can be time-consuming and may require additional testing and tuning, it is critical to plan for it as part of the conversion process. The electric conversion procedure is now complete with the vehicle’s successful certification, and the historic automobile is now a fully working electric vehicle, ready for usage and enjoyment.

Note: “This is a general outline of the conversion process. The particular stages and requirements may differ based on the kind of vehicle, the components utilized, and the jurisdiction in which the conversion occurs. Before commencing the conversion process, it is important to obtain the assistance of a professional or to conduct research on the precise criteria for your conversion.”

DIY Electric Car Conversion vs Professional Conversion

DIY electric car conversion is cheaper than professional conversion, but it requires a lot of knowledge and skills. DIY electric car conversion also takes longer than professional conversion. Professional conversion is more expensive, but it is faster and requires less knowledge and skills.

Essential Components of an Electric Car Conversion

The essential components of an electric car conversion include an electric motor, batteries, controller, charger, cooling system, power steering, and brakes. The electric motor is the heart of the electric car, while the batteries provide the power. The controller regulates the power, while the charger charges the batteries. The cooling system regulates the temperature, while the power steering and brakes provide control.

Turn Your Classic Car Into Electric Vehicle

Note: “Depending on the criteria described above, a typical electric conversion might cost anywhere from $10,000 to $100,000 or more. Before commencing the conversion process, it is essential to carefully analyze the cost of the conversion and to acquire quotations from multiple conversion firms or mechanics to guarantee that you are receiving the greatest value for your money.”

Choosing the Right Electric Motor Kit 

Choosing the right electric motor kit is essential for a successful electric car conversion. The motor kit should match the weight and size of the car. It should also have enough power to move the car. The motor kit should also be compatible with the batteries and controller.

Best DIY Electric Car Conversion Kits

There are several DIY electric car conversion kits available on the market. The best DIY electric car conversion kits include the EV West kit, HSR Motors kit, and the Canadian Electric Vehicles kit. These kits are affordable and come with all the necessary components.

Cost of Electric Car Conversion

The cost of electric car conversion varies depending on the type of conversion and the car being converted. DIY electric car conversion can cost between $5,000 and $10,000, while professional conversion can cost between $10,000 and $20,000.

Conclusion

Electric car conversion is an excellent way to reduce your carbon footprint and save money on gas. With the right knowledge and skills, you can convert your gasoline-powered car to an electric vehicle. Whether you choose to do it yourself or hire a professional, electric car conversion is a worthwhile investment.

Choosing the right electric conversion partner :

Choosing the appropriate electric conversion partner is critical for anybody wishing to convert a classic car to electric vehicle. Conversion may be a complicated process, and selecting the appropriate partner might be the difference between a successful conversion and an expensive disaster. Here are some essential factors when selecting an electric conversion partner:

Look for a firm or expert who has a track record of successful electric conversions. Look for someone who has experience with your particular sort of classic car.

  1. Components of high quality: Ascertain that the conversion partner use high-quality components, such as electric motors, batteries, and charging equipment, which are built to last and work well over time.
  2. Modification: Think about how much customization you want for your converted classic car, and be sure the conversion partner can fulfill your wants and tastes.
  3. Cost: Obtain bids from various conversion firms or technicians and evaluate their rates, component quality, and customer service level. Check that the fee you’re paying for the conversion is reasonable for the job being done.
  4. Warranties and customer service: Check that the conversion partner provides a guarantee on their work and strong customer service in case you need assistance with your converted classic car in the future.

By taking the time to choose the right electric conversion partner, you can be sure that your classic car conversion will be a success, and that you will be able to enjoy the benefits of driving an electric vehicle for many years to come.

FAQ’s On Converting classic car into Electric Car

What exactly is an electric classic car conversion?

 The process of converting a classic car with an internal combustion engine (ICE) to an electric car powered by batteries and an electric motor is known as an electric classic car conversion.

How Long Does it Takes to convert Classic to Electric car ?

The length of time it takes to convert a car to electric depends on the type of conversion and the car being converted. DIY electric car conversion can take between 6 months and 1 year, while professional conversion can take between 1 month and 6 months.

How Will be the car Performance After Converting ?

After electric car conversion, the car will have less horsepower but more torque. The car will also have a shorter range than a gasoline-powered car. However, the car will be quieter, smoother, and cheaper to maintain.

What are the advantages of converting a vintage car to an electric vehicle?

Lower running costs, lower emissions, higher dependability, and increased performance are all advantages of converting a classic car to electric.

What variables influence the cost of an electric conversion?

Factors influencing the cost of an electric conversion include the size of the battery, the kind of electric motor, the cost of labor and components, and the complexity of the conversion procedure.

How does an electric classic car’s range compare to that of an ICE car?

The range of an electric classic car is determined by the battery capacity, the effectiveness of the electric motor, and the driver’s behavior. Electric cars have a lesser range than ICE automobiles in general, however this is improving as battery technology advances.

How long does an electric vintage car’s battery last?

The longevity of the battery in an electric classic car is determined by factors like as battery size, driving behavior, and battery maintenance. Modern electric vehicle batteries are built to survive for many years and hundreds of thousands of kilometres.

What is the upkeep and maintenance like for an electric classic car?

An electric classic car’s maintenance and upkeep will include testing and maintaining the battery, electrical system, brake system, and tires. Regular inspections are also necessary to detect any issues early.

What effect does electric conversion have on the value and resale potential of historic cars?

The influence of electric conversion on classic car value and resale potential might vary depending on market demand, conversion quality, maintenance and upkeep, and the car’s uniqueness. A well-converted and well-maintained electric vintage automobile, on the other hand, is likely to have a favorable influence on resale value and potential.

Can I convert any Classic Car into Electric vehicle ?

Many historic automobiles may be converted to electric, but the procedure is complicated and requires specific expertise and equipment. Furthermore, due to their age, condition, or design, certain historic automobiles may not be appropriate for conversion.

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